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DIFFERENT TYPE OF YARNS

Single

Yarn is twisted

Plyed yarn

Individual yarns are twisted and then plyed together with opposite torsion

Plyed with steel

Steel (Inconel) yarn is inserted between the yarnsduring the plying operation

Wrapped

Core is made of parallel or twisted filaments, wrapping yarn is offering mechanical protection

Compression molding

Compression molding is already used with TPFL® pellets
Development and characterization of “TPFL® flakes” is ongoing
Goal is to make HP composites with injection

Bladder inflation molding

Use of TPFL® braids :

Easy lay-up
No joints, no overlap
Possibility of evolutive sections, curved parts

Real applications : Sporting goods with Carbon/PA12 TPFL® braids. Typical cure cycle: >5‘, 10 bars, T° = Tf +30°C

Diaphragm forming

Key feature of TPFL® materials :

Fibers are slipping during the process
Yarns are elongating (Up to 20%)
Absence of wrinkles in the edges

Cold stamping

Techniques that is widely used for consolidated thermoplastics, allowing fast processing

When using TPFL® materials that are not consolidated, consolidation requires:

Pre-heating of the material to processing temperature, typically Tf + 30°C
Time to allow the polymer to flow and wet-out the fiber
Cooling down the material until the T°< Tg